Step 1: Raw Material Inspection
Before a single stitch is made, we inspect every roll of fabric, spool of thread, and hardware component. We check for color consistency, tensile strength, and ensure all eco-friendly materials are GRS/GOTS certified.
QSHeadwear Custom Headwear Manufacturer
Custom Headwear Showcase
Custom Hats Made for Your Brand
Liam
Chloe
Noah
Bella
Emma
Our Manufacturing Strength
Custom Hats with Reliable OEM & ODM Support
Production Capacity
We deliver scalable headwear manufacturing with 150,000+ monthly output, 4,000m2 facility, and flexible production lines supporting both bulk and small-batch OEM orders.
Customization Lead Times
We ensure fast OEM turnaround with 3-5 days sample development and 15-30 days bulk production, plus 24-hour dispatch for in-stock blank caps.
Global Logistics & Delivery
We provide reliable worldwide shipping via air, sea, and express channels with full tracking, DDP options, and secure packaging to ensure safe and on-time delivery.
Dongguan Qisheng Cap & Bag Co., Ltd.
Dongguan Qisheng Cap & Bag Co., Ltd. is a professional and experienced headwear manufacturer, bringing over 15 years of focused expertise to the cap industry. Based in Dongguan, we have grown into a trusted partner for overseas clients with competitive strength in customization, embroidery, printing, and fashion streetwear design.
With more than 100 skilled workers and advanced production lines, we achieve a monthly production capacity of 120,000 to 150,000 pieces, ensuring stable supply and efficient delivery for global partners.
Our OEM & ODM Capabilities
OEM Services (Original Equipment Manufacturing)
You design it, we build it. We provide precise manufacturing based on your specifications with uncompromising quality.
- Custom fabrication from tech packs, AI/PDF mockups, or physical samples.
- Advanced craftsmanship including 3D embroidery, flat embroidery, screen printing, and transfer printing.
- Multi-stage quality inspection to ensure every piece meets international retail standards.
ODM Services (Original Design Manufacturing)
Don't have a design? No problem. Leverage our in-house expertise to build your brand from scratch.
- In-House Design Team: Our designers stay ahead of US/EU fashion trends, offering 20+ new styles every month for your selection.
- Material Innovation: We offer a vast library of fabrics, from sustainable GRS-certified RPET and Organic Cotton to premium Wool Blends and Suede.
- Private Label Solutions: We provide turnkey branding services, including custom internal labels, hangtags, and bespoke packaging.
- Rapid Prototyping: We turn concepts into high-fidelity physical samples within 3-5 business days, accelerating your go-to-market speed.
Customization Process
From Design Concept to Finished Custom Hats
Step1 Production Specs & Technical Alignment
Before sampling or production begins, clients must complete a systematic alignment of industrial specifications with the factory to ensure all manufacturing processes follow clear technical standards.
This stage covers hat selection, structural engineering definition, and key craftsmanship details, serving as the foundation of the entire production workflow.
Key elements include hat structure, panel configuration, brim construction, dimensional parameters, head circumference, and all internal components such as sweatbands, antibacterial treatments, branded tape, and reinforcement systems.
Clients must also provide vector logo files for embroidery planning and technical file creation. All specifications are recorded in the production system to ensure consistency across sampling and mass production.
This stage converts design concepts into manufacturable engineering definitions and serves as the core reference for 3D modeling and Tech Pack development.
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Premium Custom Caps for Global Street Culture
Start customizing your hat→QC Process
Our Rigorous 6-Step QC Process
Step 2: Pre-Production Sample Approval
Approved by the client and our head technician to serve as the definitive benchmark for bulk production.
Step 3: In-Line Production Monitoring
Our QC inspectors are stationed directly on the production lines. Every 100 units, a random check is performed on stitching alignment, embroidery density, and panel symmetry to catch potential issues early.
Step 4: Craftsmanship & Detailing Audit
Post-production, each hat undergoes The Final Grooming. We trim all loose threads, inspect the interior sweatband attachments, and verify the precision of specialized crafts like rhinestones or distressing.
Step 5: Steam Shaping & Form Inspection
Every hat is professional steam-blocked to its perfect shape. We then test the sizing and structure on anatomical head forms to ensure a consistent, comfortable fit across the entire order.
Step 6: Pre-Shipment Final Audit (AQL 2.5)
Applying international AQL 2.5 standards, our head of quality performs a final randomized audit of the packaged goods. Only after a Zero Defect sign-off are the products cleared for global dispatch.
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